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Speed AOI PCB Inspection System With Ubuntu OS RGB LED Lighting 10μm Resolution

Product Details

Place of Origin: China dongguan

Brand Name: Mento

Certification: ISO9001/ISO14001

Model Number: K3412

Payment & Shipping Terms

Minimum Order Quantity: 1

Price: Negotiable

Packaging Details: W1000mmxD1380mmxH1600mm(without foot 100±20mm)

Delivery Time: 3 week

Supply Ability: 1000/month

Get Best Price
Product Details
High Light:

RGB LED Lighting Pcb Inspection System

,

10μm Resolution Pcb Inspection System

,

Ubuntu OS Pcb Inspection System

Inspection Area:
Up To 510 X 510 Mm
Operating System:
Ubuntu
Lighting:
RGB LED
Resolution:
10 μm
Camera Type:
3D Digital Camera
Alignment Method:
Automatic Alignment
Inspection Speed:
Up To 80 Cm²/s
Inspection Method:
3D Inspection
Inspection Area:
Up To 510 X 510 Mm
Operating System:
Ubuntu
Lighting:
RGB LED
Resolution:
10 μm
Camera Type:
3D Digital Camera
Alignment Method:
Automatic Alignment
Inspection Speed:
Up To 80 Cm²/s
Inspection Method:
3D Inspection
Product Description

 

Application scope

Solder joint and mounted device inspection

 

Features

1.High speed, single FOV processing time is about 350ms

2.Anti-interference, high precision, large range

3.RGB light source seamlessly integrates 2D information to enhance judgment accuracy

4.Three-dimensional height visualization, which can display three-dimensional RGB data and height heat maps

Technical parameter

Device model K3412
Detection capacity Detection items Miss print, over solder, insufficient solder, solder bridging, solder paste tailing, shape anomany, offset
Scanning method Stop&Go
Optical system Camera 12MP high-speed color industrial camera
Light Source 4 DLP light source (raster phase shift technology) and red, green and blue (RGB) light source
Resolution 10μm & 15um (optional)
Detection performance Height accuracy (calibration module) 1μm (using standard calibration block)
Volume repeatability <1% (standard verification block, 3Sigma)
Maximum Plate Bending Compensation Value ±3mm
Detection Capability GRR <10%at6o(+50%tolerance, 5μm resolution)
Maximum detection height 20mm/40mm
Solution to shadow problem Grating phase shifting technology to eliminate shadows & four-directional 3D light source illumination system
Plate bending real-time compensation method Plate Bend Compensation (Z-Tracking+Pad Referencing)
Test screen Color (3D and 2D images displayed together)
Driving equipment Servomotor+Screw Guide
Moving speed 800mm/s
Minimum measurable product size 50mmx50mm
Maximum product measurable size 400mmx500mm
PCB thickness 0.5~6mm
Track width adjustment Automatic width adjustment, manual width adjustment
Circuit board conveying/fixing Belt conveyor/pneumatic clamp fixing
Conveying direction From left to right, right to left
Orbital height 900±20mm
Computer Configuration Mainframe CPU: Intel i5, RAM: DDR4-16G, GPU: GTX1660-6GB, SSD:250G, HDD: 2T
Monitor 22"LED
Operating system Ubuntu
Parameters Overall size W1000xD1380xH1600mm (excluding alarm light)
Weight 1100KG
Power source AC220V/50~60Hz/2000W
Air Pressure 0.5Mpa
Software Supported Input Formats Support Gerber format (274X), ODB++
Environmental requirements Temperature: 5~40℃, relative humidity: 25%~80% (no frost)
Upstream and downstream equipment communication Standard SMEMA interface
 

 

Product Description:

Core Advantages and Technologies

Our image processing system boasts several core advantages and cutting-edge technologies. For instance, we have ultra-high frame rate 5MP and 12MP high-speed color industrial cameras equipped with high-end large-diameter telecentric lenses. These lenses offer low distortion, no squint, large depth of field, and they are compatible with high and low component image clarity. This combination of cameras and lenses ensures high-resolution imaging that can be configured with different resolutions such as 8um, 10um, 15um, etc. This configuration makes subtle defects invisible and enables us to execute accurate calibration technology with field of view flat field correction, lens distortion correction, and installation error correction. The result of all these technologies is high-precision dimensional measurement.

Moreover, our image processing system has multi-angle light source highlights that accentuate solder joints, silk screen, and other features. The system is also equipped with a constant current controller that ensures the brightness consistency of the light source. This powerful lighting system provides an unmatched experience for our clients.

 

Features:

Application Scope

The purpose of this machine is to perform inspections on solder joints and mounted devices.

Features

This machine is designed with the following features:

  • High speed, with a single field of view processing time of approximately 350ms.
  • An anti-interference system that ensures high precision and a large range of detection.
  • The machine has RGB light source that seamlessly integrates 2D information to enhance judgment accuracy.
  • A three-dimensional height visualization, allowing for the display of three-dimensional RGB data and height heat maps.
 

Applications:

Fast and Minimalist Graphical Programming

If you're looking for a quick and easy way to build standard applications, then universal modules are just what you need. These modules are designed to enable rapid prototype verification, making the development process faster and more efficient.

With our visual inspection process, there's no need for any coding skills. All you have to do is combine the modules and use the click of a mouse to flexibly build a common visual inspection algorithm process. This makes it incredibly easy to create the program you need, without having to spend time writing complex code.

Our motion control process is just as simple and straightforward. You don't need to know how to code, and our motion card interface is easy to use and highly intuitive. With interactive configuration, you can quickly and easily realize various complex motion control scenarios, without having to spend hours writing code.

 

Customization:

Our product customization services include:

  • Brand Name: Mento
  • Model Number: K3412
  • Place of Origin: China Dongguan
  • Certification: ISO9001/ISO14001
  • Minimum Order Quantity: 1
  • Price: Negotiable
  • Delivery Time: 3 weeks
  • Supply Ability: 1000/month
  • Operating System: Ubuntu
  • Alignment Method: Automatic Alignment
  • Resolution: 10 μm
  • Power Supply: AC 220V, 50/60Hz
  • Software: Intuitive User Interface

Our 3D AOI inspection machine is the perfect solution for companies looking to enhance their quality control process. With automatic alignment, high-resolution imaging, and a user-friendly interface, this product is sure to meet all of your inspection needs.

Contact us today to learn more about our product customization services and how we can help you improve your production line with our 3d aoi inspection machine.

 

Support and Services:

Our 3D AOI Machine product comes with comprehensive technical support and services to ensure smooth operation and maximum productivity. Our team of experts is available to assist with installation, training, and ongoing maintenance of the machine.

Our technical support includes:

  • 24/7 phone and email support
  • Remote assistance
  • On-site repairs and maintenance
  • Software upgrades and updates
  • Calibration and accuracy checks

We also offer training services to ensure that your team is proficient in operating the machine and interpreting the results. Our training program includes:

  • On-site training sessions
  • Customized training plans tailored to your specific needs
  • Training materials and documentation

In addition, we offer preventative maintenance services to keep your machine running at optimal performance. Our preventative maintenance services include:

  • Regular maintenance and cleaning
  • Replacement of worn or damaged parts
  • Performance checks and tests
 

Packing and Shipping:

Product Packaging:

  • 1 3D AOI Machine
  • 1 Power Cord
  • 1 User Manual
  • 1 Calibration Certificate

Shipping Details:

  • Dimensions: 120cm x 80cm x 150cm
  • Weight: 200kg
  • Shipping Method: Freight Shipping
  • Shipping Time: 7-10 business days
  • Shipping Cost: Please contact us for a quote
 

FAQ:

Frequently Asked Questions about Mento K3412 3D AOI Machine:

Q: What is 3D AOI Machine?

A: 3D AOI Machine is a type of automated optical inspection machine that uses advanced imaging technology to inspect electronic components for defects such as misalignment, missing components, and soldering issues. It is commonly used in the manufacturing of printed circuit boards (PCBs) and other electronic devices.

Q: What is the model number of Mento's 3D AOI Machine?

A: The model number of Mento's 3D AOI Machine is K3412.

Q: Where is Mento's 3D AOI Machine manufactured?

A: Mento's 3D AOI Machine is manufactured in China, specifically in Dongguan.

Q: What certifications does Mento's 3D AOI Machine have?

A: Mento's 3D AOI Machine is certified with ISO9001 and ISO14001, which ensure that the machine meets international standards for quality management and environmental management.

Q: What is the minimum order quantity for Mento's 3D AOI Machine?

A: The minimum order quantity for Mento's 3D AOI Machine is 1 unit.

Q: What is the price of Mento's 3D AOI Machine?

A: The price of Mento's 3D AOI Machine is negotiable depending on the quantity ordered and other factors such as customization requirements.

Q: What is the delivery time for Mento's 3D AOI Machine?

A: The delivery time for Mento's 3D AOI Machine is approximately 3 weeks from the date of order confirmation.

Q: What is the supply ability of Mento's 3D AOI Machine?

A: Mento's 3D AOI Machine has a supply ability of 1000 units per month.