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PCB SMT AOI Inspection Equipment Machine High Resolution

Product Details

Place of Origin: DONGGUAN

Brand Name: MENTO

Certification: FCC.ROHS,CCC

Model Number: K2005

Payment & Shipping Terms

Minimum Order Quantity: 3

Packaging Details: W1000mmxD1380mmxH1600mm

Delivery Time: 20 work days

Payment Terms: L/C, T/T

Supply Ability: 10pcs+20 work days

Get Best Price
Product Details
High Light:

PCB aoi inspection equipment

,

High Resolution aoi inspection equipment

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High Resolution pcb inspection machine

Features:
Duel-track Equipment
Detection Speed:
0.6 FOV/sec
Precision:
High Precision
Camera:
5MP, Color
Display:
23.8 Inch FHD Display
Camera Type:
CCD
Weight:
500kg
Functionality:
Industrial Use (SMT)
Pcba:
50*50~400*266mm
Transport Direction:
L-R OR R-L
Port:
Shenzhen
Application:
Solder Paste Optical Inspection SPI
Optical Specification:
FOV:400*266mm
The Machine Size:
W1080 X D1390 X H1840(mm)
Power:
Electronic
Features:
Duel-track Equipment
Detection Speed:
0.6 FOV/sec
Precision:
High Precision
Camera:
5MP, Color
Display:
23.8 Inch FHD Display
Camera Type:
CCD
Weight:
500kg
Functionality:
Industrial Use (SMT)
Pcba:
50*50~400*266mm
Transport Direction:
L-R OR R-L
Port:
Shenzhen
Application:
Solder Paste Optical Inspection SPI
Optical Specification:
FOV:400*266mm
The Machine Size:
W1080 X D1390 X H1840(mm)
Power:
Electronic
Product Description
 
 
 
2D Automated Optical Inspection Online Single-Track
Model K2005
Testing Capability Test items CHIP component body, CHIP component solder joints, characters, DIP solder joints
Minimum component CHIP:01005 Pitch:0.3mm
Detection Method Deep Learning, Image Processing
Optical System Camera 5MP high speed color industrial camera
Telecentric Lens 0.345X/0.22X/0.17X
Resolution 10um/15um/20um
FOV 24x20mm/36x30mm/48x40mm
Detection Speed 3FOV/s
Software System Operating System Ubuntu 20.04
Mechanical Properties PCB thickness 0.3~10mm(Warp≤5mm)
Component Height Upper 30mm, Lower 84mm(special height can be customized)
Driving device Servomotor+Ball Screw+Linear Guideway
Moving speed Max.600mm/s Max.800mm/s
Positioning accuracy ≤8um(after calibration)
PCB transport guide PCB rail transportation height:900+20mm(from ground to PCB rail transportation surface)
600mmx700mm
Minimum distance between PCBs:≤90mm
Parameters Curing method AC220V/50Hz/2000W
Detection screen W1000mmxD1380mmxH1600mm(without foot 100±20mm)
Accuracy 1100KG
Re-measurement Accuracy ≥0.5MPa
Wafer Ring Size Temperature:5~40℃, relative humidity 25%~80%(no frost)
Number of wafers handledsimultaneously Standard SMEMA interface

 

 

 

 

 

 

 

Product Features - Vision Systems(Online Single-Track)

 
PCB SMT AOI Inspection Equipment Machine High Resolution 0
PCB SMT AOI Inspection Equipment Machine High Resolution 1

Product testing capabilities(Online Single-Track)

  1. Misplacement 2. Missing Component 3. Polarity Reversal 4. Non-Wetting 5. Solder Hole 6. Collinear Anomaly 8. Pin Warpage

9. Insufficient Soldering 10. Short Circuit 12. Offset 13.DIP Component Missing 14.DIP pins unextended....

PCB SMT AOI Inspection Equipment Machine High Resolution 2

         Misplacement                      Missing Component       Polarity Reversal                          Non-Wetting                                  Pin Warpage

 

PCB SMT AOI Inspection Equipment Machine High Resolution 3

                   Normal                                               Pin float                                       Insufficient      Soldering                                     Bridging

 

Fast programming(Online Single-Track)

1. Automatically import database

2. Whole board parameter tuning

3. One-click link to the public library for components 4.Standard library

 

 

Offline programming(Online Single-Track)

Online and offline (office) non-stop machine parameter tuning.

 

PCB SMT AOI Inspection Equipment Machine High Resolution 4

 

Component collinearity detection(Online Single-Track/1.2m online Single-Track)

 

1. Calculate the rotation angle of the component

2. Calculate the range between the maximum and minimum offset of the component

3. Distance between components

4. The distance between the component and a reference point or a line

 

PCB SMT AOI Inspection Equipment Machine High Resolution 5

Collinearity detection (collinearity, absolute distance, collinearity range,component spacing)

 

Comprehensive MES data interfacing capabilities and powerful SPC system(Online Single-Track)

1. Real-time statistics of the top 10 alarm components

2. Enables setting an alarm count to automatically halt upstream equipment.

3. Export the entire board image of each PCB in real time for subsequent traceability

4. Indigenously developed MES interface supports standard and customized formats.

 

PCB SMT AOI Inspection Equipment Machine High Resolution 6

        Summary                   Total percentage           Top 10 defect types   Top 10 defect components Top 10 False Positive components   Pareto chart of the top 10 defect types

 

PCB SMT AOI Inspection Equipment Machine High Resolution 6

 

Labor-saving mode

Through data transmission and other methods, one person can review the AOI alarm data of multiple lines, thereby realizing a labor-saving mode.

 

PCB SMT AOI Inspection Equipment Machine High Resolution 8Solder Paste           Printer            SPI                    Chip mounter               Pre-reflow                  AOI Reflow oven     Post-reflow AOI    Collector

 

 

Product Features - Equipment Platform

The three-section track is detachable and can be changed according to the length of the product. It can be applied to various products and lines in the workshop.

1. The integral casting platform effectively eliminates structural stress and lays the foundation for machine accuracy and stability.

2. Pull-out electronic control component platform makes maintenance more user-friendly.

3. Professional and beautiful appearance design, more in line with ergonomics and visual aesthetics.

PCB SMT AOI Inspection Equipment Machine High Resolution 9

Product inspection capabilities
PCB SMT AOI Inspection Equipment Machine High Resolution 10Misplacement                                                                                        offset                                       tilt                   common defective


PCB SMT AOI Inspection Equipment Machine High Resolution 11

     Missing Component                                                            Socket offset                                                 Diode offset    Insufficient glue glue offset